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System Design

PRODUCT NEWS | 2025-12-01

KISSsoft Updates System Module Operating Modes

The KISSsoft System Module allows you to predefine virtually any possible combination of shifting positions and boundary setups in a transmission or gearbox. They are then combined into Operating Modes.  These operating modes specify which clutches, switching elements, or brakes are active and which load is applied at specific system boundaries at a given situation.  A typical example is when a gearbox is driven by multiple motors, like in a Dual Motor EV gearbox and different load combinations and/or power flow directions (changes from driving to coasting condition or from motor to generator mode) need to be analyzed. 

INDUSTRY NEWS | 2025-11-19

Siemens and Microsoft Deliver Polarion X on Azure

Siemens Digital Industries Software will make Polarion X, its next-generation application lifecycle management (ALM) software-as-a-service (SaaS), available on Microsoft’s cloud and AI platform Azure. This collaboration is an expansion of a longstanding partnership, bringing together Siemens’ deep industrial expertise and Microsoft’s cloud and AI capabilities. Polarion X on Azure offers a secure, scalable, and intelligent ALM solution tailored for regulated and safety-critical industries. 

PRODUCT NEWS | 2025-11-06

Mitsubishi Electric Automation Introduces Real-Time NC Access Tools for Enhanced Productivity and Minimal Downtime

The NC Software Solution offering is ideal for Industry 4.0 initiatives, enabling advanced read/write capabilities for Mitsubishi Electric NCs. It supports cloud-based remote monitoring, data visualization, and integration with leading monitoring/OEE software.

INDUSTRY NEWS | 2025-11-04

SKF Launches The Patent Bay, a Platform for Sharing Technologies

SKF is launching The Patent Bay, a new platform open to companies that aim to accelerate technologies with the potential to advance sustainability, by making selected patents freely available to others.

REVOLUTIONS | 2025-11-03

Siemens Discusses Designcenter Solid Edge with AI and Cloud-Driven Enhancements

Siemens Digital Industries Software has announced the latest updates to its Designcenter Solid Edge software, including new capabilities in AI and improvements in productivity, documentation and user experience. These updates will help design and engineering teams work faster, smarter and more collaboratively across on premise and cloud environments. This interview with Dan Staples, vice president of R&D, Mainstream Engineering at Siemens Digital Industries Software examines the latest enhancements to the software package.

PRODUCT NEWS | 2025-10-30

GWJ Technology Presents Advanced Features for Precise Drivetrain Calculation

GWJ Technology GmbH from Braunschweig presents the new version of its SystemManager, which serves as an extension for the established calculation solutions eAssistant and TBK. With numerous innovations and optimizations, the software provides engineers with enhanced capabilities for modeling, calculating, and analyzing complex drivetrain systems.

EVENT | 2025-10-30

MDSM 2026

The MDSM Conference & Exhibition (Tallahassee, FL) brings together thought leaders focused on the latest technical advancements in motor, drive systems and motion control. Attendees will hear content in design, efficiency and application advancements in automation, robotics, manufacturing, utilities and automotive consumer and medical applications.

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PRODUCT NEWS | 2025-10-28

Siemens Designcenter Solid Edge 2026 Delivers Productivity and Immersive Design

Designcenter Solid Edge 2026 delivers next-generation design productivity with powerful AI tools, immersive visualization and flexible cloud solutions to help you work smarter and faster. Highlights include AI-driven commands like Magnetic Snap Assembly, Automatic Drawing creation and the in-app Copilot in Designcenter X Solid Edge, plus immersive design review with the new Walkthrough command.

Enhanced sheet metal, drafting and part modeling features streamline manufacturing workflows and improve precision. With expanded value-based licensing options and seamless data interoperability, Designcenter Solid Edge 2026 gives you the freedom to scale capabilities, collaborate globally and design at the pace of innovation.

FEATURE ARTICLES | 2025-10-14

Unlocking Powertrain Density with Motor Control

An innovative technology for the next generation of high-speed, high power density traction and propulsion systems has been jointly developed by Drive System Design (DSD) and Transense Technologies. David Hind, principal engineer, DSD, presented “Unlocking Powertrain Power Density with Innovative Motor Control,” earlier this year at the CTI USA Symposium 2025 in Novi, MI. The presentation built on initial simulation studies performed in MATLAB Simulink; a software tool used to design and simulate systems before moving to hardware. While simulation trials proved successful, achieving quality experimental results proved far more challenging. Hind examined these challenges and potential solutions at CTI.

INDUSTRY NEWS | 2025-10-13

ABB Develops Next-Generation AI Data Centers with NVIDIA

ABB announced it is accelerating the development of gigawatt-scale next-generation data centers in collaboration with NVIDIA. Innovation will focus on the development and deployment of cutting-edge power solutions needed to create high-efficiency, scalable power delivery for future AI workloads. The research and development projects will support NVIDIA’s planned introduction of 800 VDC power architecture for 1 megawatt server racks.

INDUSTRY NEWS | 2025-10-09

Siemens and Machine Builders Agree on Groundbreaking Data Alliance

Siemens and several leading machine tool manufacturers – including Grob, Trumpf, Chiron, Renishaw, and Heller, along with the Machine Tool Laboratory (WZL) of RWTH Aachen and the Voith Group – formed a groundbreaking alliance that provides for a systematic exchange of engineering, manufacturing and machine data that will be used to develop new generative AI applications for industrial environments. This collaboration marks a decisive step toward the realization of an industry-specific AI model, the Siemens Industrial Foundation Model. Siemens first presented its vision for this model at Hannover Messe 2025.

SPONSORED CONTENT | 2025-10-07

Special Machine Requirements Call for Custom Coupling Solutions

Design engineers are always on the lookout for efficient and reliable application solutions. While standard products often suffice, some challenges demand a custom approach. Custom machine couplings, critical for torque transmission between a machine's driving and driven components, require careful consideration of specific requirements to guarantee optimal performance and unwavering reliability.

SPONSORED CONTENT | 2025-10-07

Regal Rexnord Saves Logistics Leader $80K with Bauer™ Gear Motor

Discover how Regal Rexnord’s Bauer™ PMSM gear motor helped a transportation company streamline inventory, cut energy use, and save $80,000 annually. Learn how this scalable solution delivers financial, operational, and sustainability gains across facilities.

PRODUCT NEWS | 2025-10-07

Dodge Industrial Launches StratoLink Disc Couplings

Dodge Industrial, Inc. has announced the launch of its StratoLink disc coupling line, a major expansion of the Dodge couplings portfolio. The first model to launch is the D71 Series, which meets API 610 standards and is engineered for maximum torque, simplified rebuilds, and seamless interchangeability in existing installations. 

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INDUSTRY NEWS | 2025-10-01

KISSsoft Offers Training on Shafts, Bearings and Bolt Calculation

There are upcoming opportunities available for both new KISSsoft users and design engineers with prior KISSsoft knowledge. Acquire or refresh essential skills and knowledge to use the software for shaft and bearing design or enhance your proficiency in bolt calculation.

PRODUCT NEWS | 2025-10-01

Freudenberg Sealing Technologies Large-Ring Test Bench Sets New Standards

With its newly designed large-ring test bench for shaft seals, Freudenberg Sealing Technologies is strengthening its position as an innovation leader in the development and validation of high-performance seals for wind turbines, tunnel boring machines, and other heavy industry applications.

INDUSTRY NEWS | 2025-09-16

Siemens and Trumpf Partner to Accelerate Digital Manufacturing and AI Readiness

Technology company Siemens and leading machine tools and laser manufacturer Trumpf has announced a partnership that promises to elevate industrial production by harnessing advanced digital manufacturing solutions. The collaboration joins Siemens' Xcelerator portfolio with Trumpf's renowned machine-building and software expertise. 

EVENT | 2025-09-10

Turbomachinery & Pump Symposia 2025

For over 50 years, the Turbomachinery & Pump Symposia (TPS) has remained one of the most important annual events for rotating equipment professionals. The 2025 event takes place September 16–18 at the George R. Brown Convention Center in Houston. Hosted by the Turbomachinery Laboratory at Texas A&M University, TPS brings together engineers, operators, and manufacturers from across the oil & gas, petrochemical, power, aerospace, chemical, and water industries.

INDUSTRY NEWS | 2025-09-04

NTN America’s Cheryl Loew-Resch Honored Among 2025 Women at the Wheel Trailblazers

NTN is proud to announce that Cheryl Loew-Resch, marketing events and promotions manager, has been named a 2025 Women at the Wheel honoree by aftermarketNews.

REVOLUTIONS | 2025-09-03

ZF Brings to Market a Comprehensive Brake-by-Wire Portfolio

ZF has a long history as a developer and manufacturer of braking systems worldwide. More than 3 billion ZF brake components have been produced over the past 50 years, ensuring driving safety around the globe. Even in the age of software-defined, fully networked and electrified vehicles, a car cannot operate safely without powerful and fail-safe brakes. ZF provides the technological basis for this with its Brake-by-Wire solutions (BbW). The system enables a more flexible vehicle interior and engine compartment design. Depending on customer requirements, braking solutions from ZF can be designed as either purely electric, purely hydraulic or a combined system - providing maximum flexibility.

INDUSTRY NEWS | 2025-08-08

MPT Expo Preview: Dontyne Systems

Dontyne Systems (Booth #213) has released a second update to the Gear Production Suite (GPS) in 2025 to reflect the volume of recent technical additions. Originally developed in 2008, GPS integrates gear design, machining simulation, and inspection data into a single environment to identify and mitigate manufacturing issues at the design stage.

INDUSTRY NEWS | 2025-07-28

Elgeti Engineering Releases Dates for Fall 2025 Online Bearing Seminars

Elgeti Engineering has released information for the company's Fall 2025 Online Bearing Seminar schedule.

FEATURE ARTICLES | 2025-06-16

Trelleborg Presents Sealing Solutions for Speed Reducers

The spectrum of machinery and equipment used in industrial automation includes everything from electric motors to robotics and each has its own unique attributes and sealing requirements. David Kaley, Trelleborg global segment manager for industrial automation, shares his expertise on speed reducers covering what they are, how they work and key considerations for correct sealing in this article. 

FEATURE ARTICLES | 2025-06-04

5 Takeaways: Siemens Realize Live 2025

Every year companies push innovation and product development even though most of these ‘breakthrough’ technologies rarely change year to year or month to month. I have written my fair share of technology pieces that could have appeared in magazine issues in 2022, 2023, 2024, etc. So, it is refreshing when I visit a technology show—annually—and find significant, wholesale technology developments taking place throughout the company.  Siemens Realize Live 2025 in Detroit focused on success stories in racing, aerospace, e-Mobility, marine and other industrial applications with an emphasis on strengthening the digital thread. 

FEATURE ARTICLES | 2025-04-01

FVA–Workbench: The Foundation for Digital Twins

The digital transformation is fundamentally changing the industry, and digital twins play a central role. They enable real-time monitoring of physical systems, simulation of their behavior, and informed decision-making. A dissertation from the TU Darmstadt Institute for Product Development and Machine Elements (pmd) shows how the FVA-Workbench gearbox design software can be implemented as a platform for creating digital twins of industrial gearboxes. The results demonstrate how the combination of detailed modeling, continuous real-time calculations, and engaging dashboard visualization offers an efficient and user-friendly solution for the development of digital twins. 

INDUSTRY NEWS | 2025-03-27

Siemens Completes Acquisition of Altair Engineering

Siemens announced today that it has completed the acquisition of Altair Engineering Inc., a leading provider of software in the industrial simulation and analysis market, for an enterprise value of approximately USD 10 billion. With this acquisition, Siemens extends its leadership in simulation and industrial artificial intelligence (AI) by adding new capabilities in mechanical and electromagnetic simulation, high-performance computing (HPC), data science and AI. 

EVENT | 2025-03-27

Realize Live Americas

Realize Live Americas (Detroit) is the digital transformation conference designed for professionals in engineering, manufacturing, product lifecycle management, design and IT/software administration. ​Connecting users, industry experts and partners to share insights and explore the latest trends, technologies and best practices.

INDUSTRY NEWS | 2025-03-20

Teradyne Robotics to Debut AI Accelerator-Powered Solutions at NVIDIA GTC 2025

Teradyne Robotics and its partners are set to unveil a suite of advanced, AI-driven robotics solutions at NVIDIA GTC 2025 March 17-21. The unveiling represents the first public demonstration of the AI Accelerator in commercially viable applications.

INDUSTRY NEWS | 2025-03-19

KISSsoft 2025 Available in April

The new KISSsoft Release brings innovations and enhancements for results visualization, allowing you to design even more efficiently, precisely, and productively. Within Gleason’s strategy "Design– Manufacturing – Measure", KISSsoft continues to add functions for simulating cylindrical gear manufacturing. After all, you target a gear design combining the highest strength with low manufacturing costs. KISSsoft offers a variety of rating procedures. Additionally, bearing ratings methods according to Timken have been added.

INDUSTRY NEWS | 2025-02-18

GWJ Introduces 2025 Seminar Schedule

GWJ Technology is starting a new seminar schedule in 2025. This year, GWJ is once again offering a wide range of different seminars that can be booked as online seminars or, if desired, as traditional face-to-face events. The online seminars are designed to be interactive and provide a comprehensive insight into the respective topic. Practical exercises deepen the content. Online seminars take place over two or three days and last two hours each. 

TECHNICAL ARTICLES | 2024-12-12

Virtual End-of-Line Test

Tooth contact analysis is an integral part of the gear design process. With the help of these simulation tools, it is possible to calculate the excitation caused by a tooth contact (Ref. 1). Usually, the load-free transmission error or the total transmission error under load is used for this purpose. However, the calculation with the tooth contact analysis ZAKO3D allows only a quasi-static consideration of the excitation. To better evaluate the behavior in the overall system, it is therefore necessary to perform a dynamics simulation. However, the main disadvantage of such dynamics simulations is the much longer computing time compared to quasi-static tooth contact analyses due to the high computational effort.

PRODUCT NEWS | 2024-10-23

Siemens Digital Announces Solid Edge 2025 and Solid Edge X

Siemens Digital Industries Software has announced the 2025 release of Solid Edge software, bringing new capabilities to its product development software. The latest release also introduces Solid Edge X software, delivering a cloud-enabled secure Software as a Service (SaaS) environment, enhanced with new AI-enabled tools to help users work smarter.

TECHNICAL ARTICLES | 2024-08-05

Holistic Assessment of Drive Systems with Gears, Shafts and Bearings Using Measured Torque-Speed Data

Verification of a drive system should include all main elements of the system, which are gears, bearings, shafts, and depending on the application other parts such as screws, couplings, and connections. Gears are clearly the most complicated parts for verification, but in many cases, a gearbox failure has its origin in a shaft or bearing failure. The subject of this paper is to explain how verification of a drive system based on measured or simulated torque-speed-time data can be handled. 

PRODUCT NEWS | 2024-07-12

Siemens Digital Announces NX Software Updates

Siemens Digital Industries Software has announced the latest updates to its NX software from the Siemens Xcelerator portfolio bringing new and enhanced capabilities to Siemens’ flagship product engineering software that aim to help designers and manufacturers across all industries deliver better, optimized products to market faster.

REVOLUTIONS | 2024-04-19

Hexagon Examines Four Building Blocks of the Industrial Metaverse

It’s common to hear the metaverse described as a 3D experience layer of the internet. The “industrial metaverse” is a more difficult concept to define. According to Forrester, it’s an umbrella term for a collection of different technologies. Some of those technologies have existed for years just waiting to come together.

Following a previous blog on the topic, Understanding the Industrial Metaverse, in this blog Stephen Graham, executive vice president and general manager, Nexus, takes an introductory look at the four building blocks, highlighting some of the key issues.

REVOLUTIONS | 2024-03-01

Mechatronic Methodology

IIjin Electric's collaboration with Siemens began with the company's efforts to effectively integrate electrical design with mechanical design. “This collaboration went beyond simply changing tools. It represented a major advancement in the company's design approach and methodology.

PRODUCT NEWS | 2024-02-13

FVA-Workbench Version 9 Redefines Gearbox Design

With the release of version 9, the FVA-Workbench once again sets new standards in gearbox design, enabling the seamless integration of the latest research results into industrial practice. As a groundbreaking interface between collective research and application, the FVA-Workbench accelerates development and innovation in drive technology. This new release is more powerful than ever, with innovative features for flexible load spectra and improvements in FEM components and shaft-hub connections.

REVOLUTIONS | 2023-11-01

Solid Edge 2024 Focuses on Performance and User Experience

Solid Edge is a portfolio of affordable, easy-to-use software tools that address all aspects of the product development process. Solid Edge combines the speed and simplicity of direct modeling with the flexibility and control of parametric design – made possible with synchronous technology. The following Q&A discusses Solid Edge 2024 with Dan Staples, vice president, mainstream engineering, Siemens Digital Industries Software.

INDUSTRY NEWS | 2023-08-17

Tianneng Battery Selects Siemens Digital Software Portfolio

Siemens Digital Industries Software recently announced that Tianneng Battery Group Co., Ltd. has selected the Siemens Xcelerator portfolio of industry software to help it drive innovation and enable digital manufacturing in new battery production.

INDUSTRY NEWS | 2023-04-28

Siemens and IBM Collaborate on Software Product Development

Siemens Digital Industries Software and IBM recently announced they are expanding their long-term partnership by collaborating to develop a combined software solution integrating their respective offerings for systems engineering, service lifecycle management and asset management.
  

INDUSTRY NEWS | 2023-04-06

KISSsoft Expands Fine Sizing Capabilities with Release 2023

In an urgent assignment, a gear has to be designed, with the engineer already knowing the required reduction ratio, torque and speed. On the manufacturing side, the preferred materials, possible qualities and the reference profiles are specified. This initial situation represents an everyday task.

FEATURE ARTICLES | 2023-04-06

KISSsoft Supports Student Racing Team in Taiwan

NYCU (National Yang Ming Chia Tung University) Vulpes Racing—founded in 2008—is a Formula Student Team that combines mechanical engineering, industrial design, public relations, video production and marketing expertise. 

PRODUCT NEWS | 2023-03-31

Nord Highlights Drive Solutions at Interpack 2023

At Interpack in Dusseldorf, the drive specialist Nord Drivesystems will present its wide product portfolio and great expertise in the packaging industry from May 4-10, 2023 – from decentralized frequency inverters to energy-efficient drives to high-performance surface treatments for washdown or spray areas.

TECHNICAL ARTICLES | 2023-03-22

A Model for Considering Wheel Body Deformation in Tooth Contact Load Distribution

This study presents a simulation method for considering complex wheel bodies in an analytical tooth contact model. The wheel body is considered using reduced FE stiffness. Reduction points are defined over the width and linked with the analytical gear.

For cylindrical wheel bodies, comparative calculations show fewer deviations from the expected results with the new method. This is due to the additional degrees of freedom in the FEM model. In the calculation with cylindrical wheel bodies, bending due to axial force in tooth contact could also be verified in addition to the deformation in tooth contact and the influence of the shaft-bearing system.

TECHNICAL ARTICLES | 2023-03-21

Ball Bearing Inner Ring Fits and Creep

I think I spend more time talking about ball bearings today than at any other time in my career. Ball bearings have always had a large place in automotive, but not typically in high demand positions—other than a few niche areas. High demand positions, such as axles and planetaries, were typically reserved for tapers, needles and cylindricals. The landscape is changing quickly.

REVOLUTIONS | 2022-09-26

Software Bits 2022

What's the latest in software design and simulation in the power transmission market? Here's a recap of some of the latest software solutions for bearings, gears, drivetrains and e-mobility applications.

FEATURE ARTICLES | 2022-09-13

An Automotive and Industrial Difference Maker

INDUSTRY NEWS | 2022-07-11

MESYS Software Version 06/2022 is Available

A new version of the MESYS shaft and rolling bearing analysis software including new functionality is available. The bearing analysis software allows the calculation of the load distribution within the bearing and bearing life according to ISO/TS 16281 and it is integrated in a shaft system calculation with additional possibilities like modal analysis, strength calculation for shafts and interfaces to gear calculations. Currently the software is used by customers in 30 countries on four continents.

PRODUCT NEWS | 2022-05-23

Siemens Digital Offers Simcenter Update to Improve Accuracy, Flexibility and Connectivity

Siemens Digital has added features and updates for Simcenter SPEED, Simcenter Motorsolve and Simcenter MAGNET 2022.1 to improve accuracy, flexibility and connectivity. This 2022.1 update makes Simcenter SPEED and Simcenter Motorsolve more accurate and better integrated to Simcenter STAR-CCM+.

PRODUCT NEWS | 2022-04-20

Gates Launches Belt Drive Software Platform

Gates has announced the launch of Gates Design Power, a new software platform offering multiple digital design tools to support the engineering and specification of belt-drive systems across a broad array of applications, making the process easier and more robust than ever before.  

FEATURE ARTICLES | 2022-04-12

Breaking the 4th Industrial Wall

Manufacturing is facing constant challenges stemming from labor shortages and disrupted supply chains to productivity declines and the high replacement and maintenance costs of legacy equipment. Trends today include equipment upgrades, e-commerce, a push for more robotics and automation and faster software and IIoT solutions.

REVOLUTIONS | 2021-06-07

Maximizing Bearing Performance

Carrier and SKF Collaborate on Centrifugal Compressor Technology The opportunity to improve product design separates market lea...
| 2020-01-14

Signs of a Noisy Reference - Using Successive Approximation ADCs

High speed ADCs have become quite inexpensive and are commonly deployed. Care needs to be done when analyzing their outputs to determine s...
FEATURE ARTICLES | 2019-08-01

Using Couplings to Reduce Downtime

Downtime, downtime, downtime. When it's planned, it's bearable. When it's not, it's not. To maintain machinery, planned downtime is necessary. To fix broken equipment, unplanned downtime is excruciating, especially when your factory is running closer and closer to full capacity.
| 2019-05-02

Schaeffler Optimizes Lubrication Systems with Mechatronics

The following is an update on Schaeffler's DuraSense relubrication system for linear recirculating roller bearing, ball bearing, and guideway assem...
| 2019-03-28

Troubleshooting: Use ALL of Your Senses

Troubleshooting infrequent intermittent problems can be one of the most frustrating engineering...
| 2018-11-01

Chain-Stretch Monitoring System Prevents Plant Downtime

Chain drives are a critical part of the manufacturing process in many industries, whether the chains act as conveyors for glass containers or trans...
INDUSTRY NEWS | 2018-06-01

Industry News

The complete Industry News section from the June 2018 issue of Power Transmission Engineering.
PUBLISHER'S PAGE | 2018-03-01

Smarter Machines Need Smarter Components

The future of motion control is connectivity. Read this issue to learn why.
TECHNICAL ARTICLES | 2018-03-01

A New Standardizable Calculation Method to Predict the Efficiency of Worm Gear Drives

In this work a physically based method for the tribological investigation of worm gears is presented.
PUBLISHER'S PAGE | 2017-06-01

Moving in the Right Direction

Over the past several months, members of our staff have traveled quite a bit, and we've had a lot of opportunities to gauge their confidence. And while nobody is overwhelmingly enthusiastic - nobody has told us this is their best year ever - almost everyone seems at least content with the stability that slow and steady growth provides.
| 2017-02-21

Avoiding Bearings "Made in Wherever"

You can always tell when times are good in the automotive market due to the flurry of acquisitions, mergers and divestitures. As we are coming off ...
FEATURE ARTICLES | 2015-06-01

Transmissions in Transition

Experts gathered at the 9th CTI Symposium to discuss the challenges of reducing noise, improving energy efficiency and meeting the changing demands of the marketplace
FEATURE ARTICLES | 2013-02-01

Gear Design Software

When it comes to gear design software, the learning curve never ends. The leading vendors offer various training programs to keep their users well-informed.
TECHNICAL ARTICLES | 2012-02-01

Guidelines for Designing Better Motion Control Systems

Motion control systems engineers work chiefly in two well-defined areas: 1) new designs and 2) redesigns or retrofits. This article examines the best approach for each option.
EVENTS | 2009-12-01

Michigan Eyes Investment at AWEA Small and Community Wind Conference

The first trade show dedicated specifically to small and community wind took place in Detroit, Michigan November 3–5. Denise Bode, American Wind Energy Association (AWEA) CEO, was pleased with the turnout for the event and the increasing potential for this segment of the wind energy market.
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