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Electrification Upgrade

ABB servomotor actuation system assists Australian melt shop

When Australian steelmaker InfraBuild needed two new circuit breakers to provide backup for its main electric arc furnace, ABB had the solution—its VD4-AF vacuum circuit breaker with an innovative servomotor actuation system that delivers more than five times the operations of a standard breaker, supporting greater reliability and safety as well as lower operational costs.

The Future of Medical Manufacturing

New technology trends in medical devices

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Feature Articles

Advanced Lubrication Technology

Operating for long hours, under extreme loads, in high temperatures and dusty environments, ongoing wear is a significant challenge for open gears. This can lead to unplanned downtime and reduced equipment life—creating a barrier to effective operations. Leading mining and cement companies use advanced grease technology and technical inspections to help prevent open gear failure, optimize service life and ensure the smooth running of their operations.

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Safe, Reliable Spindle Operation

The load limit diagram of a motor spindle serves to graphically represent the permissible operating range as a function of parameters such as rotational speed. It enables a quick assessment of the conditions under which the spindle can be operated safely and reliably without exceeding mechanical, thermal or dynamic limits. Such a diagram is a key tool for the design, selection and evaluation of spindle systems in mechanical engineering particularly in the field of machining where high demands are placed on precision, performance and service life.

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Greener Days

Despite a lukewarm sustainability agenda here in the United States, global bearing manufacturers continue to be motivated by eco-friendly technologies, environmental awareness and energy efficiency regulations. Material innovation is one of the key strategies to reduce environmental impact moving forward. Concerns include energy consumption in manufacturing, waste generation, emissions from lubricants and raw material extraction. The end goal is to provide longer-lasting components with less waste.

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A Focus on Craftsmanship

Consider the following scenario: guided by vision sensors, a robot spots a product on a moving conveyor, determines its exact position and, in one fluid motion, picks it up and places it into a waiting assembly, carrier tray, or shipping container. What human operators once found tiring—or at least tedious, the robot performs flawlessly, hour after hour, even long after its flesh-and-blood coworkers have gone home for the evening.

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Gear Drives

Half a million global visitors visit Aiguille du Midi as an access point for skiing in the winter and hiking, rock climbing and paragliding in the spring, summer, and autumn seasons. The mountain—part of the French Alps—boasts the current title of employing “the world’s highest vertical ascent cable car.” This unique transportation takes passengers from 3,396 to 12,605 ft. above the clouds. The planetary gearboxes needed for the cable car operation are provided by CMD Gears.

Gears

The digital transformation is fundamentally changing the industry, and digital twins play a central role. They enable real-time monitoring of physical systems, simulation of their behavior, and informed decision-making. A dissertation from the TU Darmstadt Institute for Product Development and Machine Elements (pmd) shows how the FVA-Workbench gearbox design software can be implemented as a platform for creating digital twins of industrial gearboxes. The results demonstrate how the combination of detailed modeling, continuous real-time calculations, and engaging dashboard visualization offers an efficient and user-friendly solution for the development of digital twins. 

Bearings

The Bearing Show North America 2025, colocated with Lubricant Expo North America 2025 takes place March 18–20 at Huntington Place in Detroit. The Bearing Show connects the evolving needs of bearings end-users with the latest technologies serving OEM development, maintenance professionals and R&D engineers. 

Motors

Curious about the state of robotics and automation? A day or two at Huntington Place in Detroit this spring should clear everything up. Automate 2025 attendees might see robots serving coffee, robots maintaining shop floors, robots building other robots. We have officially crossed the threshold from future possibility to practical application. 

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Videos

Ultra-Compact Micro Actuator for Robotic Hands

With the goal of building a full lineup of actuators for every joint required in robot construction, Bonsystems has been developing robotic actuators and introducing the BCSA V4 Series. The BCSA Micro Series is a Cycloidal Micro Actuator designed specifically for robotic hands.

INDUSTRY NEWS

Mar 10, 2026

Igus has announced that it is the first supplier to qualify halogen-free chainflex TPE cables for IPA dry cleanroom classes 4 and 5 through the Fraunhofer Institute for Manufacturing Engineering and Automation (IPA). This certification ensures customers in highly automated battery production receive energy supply solutions with a guaranteed service life of up to four years.

PRODUCT NEWS

RS offers ABB’s comprehensive portfolio of conveyor system solutions proven to improve system reliability and uptime in manufacturing and logistics applications, including assembly, packaging and product fulfillment lines.    

CALENDAR

AeroDef Manufacturing 2026

Apr 13, 2026 - Apr 16, 2026

In 2026, AeroDef Manufacturing is represented on the national stage by a multifaceted showcase at RAPID + TCT 2026.

Cleanpower 2026

Jun 1, 2026 - Jun 4, 2026

Reliable Plant 2026

Jun 15, 2026 - Jun 18, 2026

American Manufacturing Summit 2026

Mar 17, 2026 - Mar 18, 2026

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