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How To Replace Oil as a Lubricant in Worm Gearboxes With Grease

For worm gearboxes, oils are mainly used in combination with splash lubrication. Consistent lubricants, such as greases, are used less frequently and are used, for example, in gearboxes where it is not possible or difficult to seal the housing (Ref. 1). These applications include positioning gears, but also power gears with high sealing requirements, such as in the food industry. Grease lubrication has, in comparison to oil, a negative thermal effect on the worm, resulting in higher mass temperatures (Ref. 2). However, this effect becomes less relevant in the application of positioning gears, so that the advantages of grease lubrication outweigh the disadvantages in these applications.

Examining the EV Revolution

The North American outlook in 2026

The Future of Medical Manufacturing

New technology trends in medical devices

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Feature Articles

Safe, Reliable Spindle Operation

The load limit diagram of a motor spindle serves to graphically represent the permissible operating range as a function of parameters such as rotational speed. It enables a quick assessment of the conditions under which the spindle can be operated safely and reliably without exceeding mechanical, thermal or dynamic limits. Such a diagram is a key tool for the design, selection and evaluation of spindle systems in mechanical engineering particularly in the field of machining where high demands are placed on precision, performance and service life.

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Electrification Upgrade

When Australian steelmaker InfraBuild needed two new circuit breakers to provide backup for its main electric arc furnace, ABB had the solution—its VD4-AF vacuum circuit breaker with an innovative servomotor actuation system that delivers more than five times the operations of a standard breaker, supporting greater reliability and safety as well as lower operational costs.

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On the Fly Rebuild

The call came into Atlanta Gear Works like any other—a vertical mill drive used for a crusher application in cement needed a gearbox upgrade. The difference this time was the sheer size and scope of the gearbox in question. Similarly-sized gearbox rebuilds could take a month or more to complete, but Atlanta Gear Works had 14 days to complete this rebuild—counting weekends—with a tight schedule leaving no room for error.

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Implementing Mobile Robotics with Bosch Rexroth

Bosch Rexroth continues to expand the ctrlX platform with new capabilities and automation enhancements. The control platform ctrlX COREplus is now available with AI functions on all performance levels. In the area of motion and drives, Bosch Rexroth is presenting compact, energy-efficient, and cabinet-free drives from the ctrlX DRIVE portfolio, which cover virtually all performance ranges. These are complemented by the Motion, CNC, and Robotics software ctrlX MOTION, which is ideal solution for automating production machines and systems. PTE recently had a great conversation with Garrett Wagg, product manager, controls at Bosch Rexroth on new developments in mobile robotics.

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Gear Drives

This paper examines the selection process, operation, maintenance practices, and state of a Sumitomo gearbox after over 24 years of operation. It is demonstrated that a quality product and careful consideration of all these factors are essential for a longer service life of the gearbox. Detailed information is provided on the operation of the gearbox, as well as the maintenance practices that should be taken to ensure its longevity. Finally, the paper examines the state of the gearbox after over two decades of use and how all these factors result in lowering carbon emissions.

Gears

Call it destiny, divine intervention or good ole-fashioned fate, speaking with Alejandro Pardiñas, CEO of Atlantic Bearing Services (ABS) and ABS Wind, one gets the impression he had no choice other than to become a mechanical engineer. This was evident way back when his great-grandfather became a mining engineer for Rio Tinto.

Bearings

As industries adopt more automation, the demand for reliable and efficient pneumatic systems, which power everything from robotic arms to air-powered tools, continues to rise. However, despite their widespread
use, these systems often suffer from hidden inefficiencies. Here, Chris Johnson, managing director at SMB Bearings—Oxfordshire, U.K.) explores how an overlooked component, industrial bearings, can improve the
efficiency of pneumatic technologies.

Motors

Demand for specialty wire and cable—fueled in part by data center expansion as well as new charging stations for electric vehicles (EVs)—is in turn creating greater demand for cable production capacity. As you design machines that will satisfy the demand, you’ll want to incorporate an effective driving method that controls speed and torque with the highest precision.

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Videos

Gear Manufacturing Partner | Vector Companies

Vector Companies is a global platform of gear, shaft, and custom component manufacturers that helps innovators move faster from print to production with dependable, high-quality parts.

INDUSTRY NEWS

Apr 13, 2026

Schaeffler recently announced a strategic partnership with the Ontario Vehicle Innovation Network (OVIN) Incubators to advance innovation across the automotive and mobility sectors. Through this collaboration, Schaeffler will engage with a dynamic network of startups, academic institutions and industry partners to accelerate the development, validation, and scaling of transformative mobility solutions such as software-defined vehicles, battery technology, electric aviation and humanoid robotics.

PRODUCT NEWS

Kassow Robots, a Copenhagen-based manufacturer of high-performance seven-axis lightweight collaborative robots, introduced its new models - the KR 1824 and KR 1240 - leveraging its signature, seven-axis design to bring collaborative robotics into higher-payload applications without compromising flexibility, compactness, or ease of deployment. 

CALENDAR

WZL Gear Conference USA

Jul 15, 2026 - Jul 16, 2026

The WZL Gear Conference USA will take place on July 15 and 16, 2026, at KLINGELNBERG America, Inc. This renowned conference brings together North American companies with the Laboratory for Machine Tools and Production Engineering (WZL) at RWTH Aachen University and offers a compact overview of current developments and research topics in gear technology.

Hannover Messe 2026

Apr 20, 2026 - Apr 24, 2026

Fabtech Canada

Jun 9, 2026 - Jun 11, 2026

Dritev 2026

Jun 30, 2026 - Jul 1, 2026

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Power Transmission Engineering magazinePower Transmission Engineering is THE magazine of mechanical components. PTE is written for engineers and maintenance pros who specify, purchase and use gears, gear drives, bearings, motors, couplings, clutches, lubrication, seals and all other types of mechanical power transmission and motion control components.

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