Dunkermotor, now part of Ametek Precision Motion Control, has released its first ServoTube linear motors and actuators catalog with technical specifications and drawings that cover 1,346 standard product configurations of tubular linear motors, actuators, modules, components and gantries. With their high speed, acceleration and precision, coupled with very low noise, easy installation and no maintenance design, ServoTubes can be utilized in packaging, automation and specialty machinery applications. The stainless steel washdown models are designed for use in food processing, pharmaceutical and medical applications.
Comprised of just two parts, a rod and a forcer, the ServoTube linear motor is inherently simple and elegant. The stainless steel rod is filled with rare-earth magnets and the forcer incorporates a series of coils energized as three-phase windings. The forcer coil magnetic field interacts with the rod magnetic field, generating linear force. In the unique ServoTube design, the magnetic forces are balanced, and motion is smooth and cogging-free as opposed to flat-bed linear motors. The ServoTube forcer coils optimize use of the magnetic field and feature a built-in heat sink that offers improved thermal efficiency over conventional U-channel linear motors.
The Dunkermotor linear product line is based on three shaft diameters: 11, 25 and 38 mm (0.433, 0.984 and 1.496 in.) The compact ServoTube motors offer peak force up to 1860 N (418 lbs.), with continuous force to 293 N (65.8 lbs.) A water-cooled option on the stainless steel hygienic washdown version increases continuous force to 498 N (111.9 lbs.) Maximum speed is 9.3 m/s (366 in./sec.) with acceleration up to 586 m/s2 (59.75 g). Stroke lengths range from 14 to 1751 mm (0.55 to 68.93 in.)
The speed and dynamic response of the ServoTube offers significantly increased throughput over ballscrew drives and the food-safe internal dry bearings built into the tubular actuators have a rated lifetime ten times that of a ballscrew. The non-contact construction of the ServoTube is maintenance-free and disperses no lubricants. Its direct drive simplicity eliminates couplings, belts, pulleys and gearboxes; thereby minimizing machine footprint, eliminating downtime and reducing cost of ownership.
"Traditional linear motors require a costly linear encoder, necessitating careful alignment during installation. With the ServoTube linear motor's sinusoidal magnetic field design, Hall sensors in the forcer can provide position information with repeatability of 12 microns, thereby eliminating the need for a linear encoder," notes Will Vinson, Dunkermotoren USA president.
"Compared to other tubular linear motors, the ServoTube is unique in that it develops a very constant force, which provides a number of benefits in terms of the quality of motion as well as an ease in tuning, all while not requiring proprietary drive electronics."