Articles About turbines
(SPONSORED CONTENT)Webinar: Advanced Mainshaft Bearing Solutions for Wind Turbines
Mainshaft bearings inside wind turbines are subjected to extremely harsh operating conditions that result in failure patterns which include surface-initiated fatigue, abrasive wear and uneven internal load distribution. This webinar will introduce you to the latest engineering advancements in spherical roller bearing design, including solutions that allow potentially damaging thrust to be safely transferred through the bearing to the housing support. The resulting reduction in torque, friction and heat significantly improves the overall efficiency of the system, thereby enabling the wind turbine to generate more power - more reliably! Webinar Courtesy of Schaeffler
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LEGO & Vestas Collaborate on Sustainability Project.
The proof of the reliability of a gear drive is now an additional requirement. In Europe, the acceptance authorities for wind turbines are requesting a system reliability proof from gearbox manufacturers. The AGMA committee reviewing the AGMA 6006 standard for wind turbines is considering adding a chapter about design for reliability. However, reliability considerations are not new; NASA, for example, was in the 1980s using reliability concepts for gear drives.
In the late 1940s, the U.S. auto industry started an exciting experiment and spent decades on it. One result came in '63, when the Turbine was introduced by Chrysler Corp., now a part of Fiat Chrysler Automobiles (FCA). In appearance, the two-door, four-passenger car looked like a regular car, but it wasnââ‚¬â„¢t. Under its sleek shell, the car had a jet engine.
Wind turbines are getting bigger than ever, and the manufacturing infrastructure that facilitates their construction needs to start growing with them.
Coming off of a stellar 2017 for the wind power industry, Wind Power 2018 is all about carrying that momentum forward.
For a 5-megawatt wind turbine prototype, aerodyn employs the latest control and software technologies, including a comprehensive PC-based control solution and the new modular TwinCAT Wind Framework. The TwinCAT Wind Framework features the latest software engineering and Big Data applications to extend current Industry 4.0 concepts to the wind energy industry. The modular software supports, for example, the direct provision of sensor data to the operatorâ™s database, and in general enables the easy adaption of the wind turbine operation management to future requirements.
Wind is a form of solar energy. Winds are caused by the uneven heating of the atmosphere by the sun, the irregularities of the earthâ™s surface, and rotation of the earth. Wind Turbines convert the kinetic energy in wind into mechanical power.
The Department of Energy estimates that 4 million megawatts of potential powerâ”four times the amount all U.S. power plants combined currently produceâ”exists in offshore wind energy. Construction of Americaâ™s first offshore wind turbines began in July. The wind farm, which is being constructed off the coast of Block Island, RI, will consist of five turbines. Together, they will produce 30 MW.
After a sluggish 2013, annual installations of new wind turbines grew by 44% in 2014, according to the Global Wind Energy Council. And while much of that growth has been in Asiaâ” particularly China, which now leads the world with 114 GW of installed capacityâ”the USA, Europe, and the rest of the world expect steady growth for the next couple of years as well (Fig. 1).
The growth of worldwide energy consumption and emerging industrial markets demands an increase of renewable energy shares. The price pressure coming from coal, oil, nuclear and natural gas energy - combined with enormous worldwide production capacities for components of wind turbines - make wind energy a highly competitive market. The testing and validation of gearboxes within the test rig and the turbine environment attract a strong focus to the needs of the industry. The following contribution sums up the typical process requirements and provides examples for successful system and component verifications based on field measurements.
The chemical and physical properties of gear oils may change, depending - more or less - upon their formulation and the environmental conditions under which they are used. This is why - after three years of use in a wind turbine - a gear oil was examined to determine if indeed changes were evident and if the protection of the gears and rolling bearings still met the same requirements as would be expected of fresh oil. Our findings revealed that the existing gear oil - as well as its ability to protect the gears and rolling bearings - had degraded very little compared to fresh oil.
A critical problem for wind turbine gearboxes is failure of rolling element bearings where axial cracks form on the inner rings. This article presents field experience from operating wind turbines that compares the performance of through-hardened and carburized materials. It reveals that through-hardened bearings develop WEA/WECs and fail with axial cracks, whereas carburized bearings do not. The field experience further shows that a carburized bearing with a core having low carbon content, high nickel content, greater compressive residual stresses, and a higher amount of retained austenite provides higher fracture resistance and makes carburized bearings more durable than through-hardened bearings in the wind turbine environment.
Despite posting its slowest quarter since early 2007, AWEA remains optimistic that the wind industry can and will work successfully with the revolving doors in Washington.
Th e signing of a contract for more than 5,000 sets of SKFâ™s latest high-capacity cylindrical roller bearings (HCCRB) for wind turbines will impart added load-carrying capacity, more reliability and longer life to the Nanjing Gear Companyâ™s (NGC) line of gearboxes for wind generation applications.
The latest developments for wind turbines from Voith Wind rely on proven technologies.
U.S. wind turbine growth puts a new spin on bearing manufacture.
News Items About turbines
1 Renk AG Offers Intelligent Solutions for Wind Turbines (October 12, 2018)
At WindEnergy 2018 in Hamburg, Renk AG presented two product innovations with the EQ-Gear gearbox and the EQ-Flex couplings. The gearbo...
2 Moog Introduces New Pitch Control Slip Ring for Wind Turbines (October 20, 2016)
Moog Components Group Limited, a division of Moog Inc., has announced the introduction of a new pitch control slip ring. The EPA3 slip ri...
3 Innovative Drivetrain Testing for Wind Turbines Nears Completion (April 11, 2016)
Wind energy researchers have entered the final phase of testing a next-generation drivetrain—made up of the components of a wind tu...
4 Mayr Provides Maintenance-Free Brakes for Wind Turbines (February 21, 2012)
The application of safety brakes in wind turbine pitch drives requires extremely conscientious dimensioning and precise knowledge of brak...
5 IQwind and Guascor Partner to Commercialize Variable IQGear Technology for Wind Turbines (September 10, 2009)
IQwind and Guascor announced that they will partner to commercialize and bring to market the IQGear, a high efficiency variable gearbox f...
6 Drive and Control Technology for Wind Turbines Brochure Published by Bosch Rexroth (April 27, 2009)
Rexroth announces a new brochure, Drive & Control Technology for Wind Turbines, highlighting its industrial hydraulics technology dev...
7 Bosch Rexroth Develops Hydraulic Pitch Drives for Wind Energy Turbines (August 6, 2007)
Hydraulic pitch drives from Bosch Rexroth enable turbines to shift automatically with changes in wind velocity. As the wind grows stronge...