Articles About Load Sensors
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The complete Industry News section from the February 2017 issue of PTE.
Process Expo and Pack Expo Highlight the Latest Technology for Food & Beverage Applications.
The complete Product News section from the December 2017 issue of Power Transmission Engineering, featuring the latest from SKF, R+W, Brecoflex, Nexen, GÃ¼del, Renold Gears, Hansford Sensors, Ogura Industrial, Igus, Destaco, RÃ¶hm and Iwis.
News from around the industry.
News on the latest products from around the industry.
For a 5-megawatt wind turbine prototype, aerodyn employs the latest control and software technologies, including a comprehensive PC-based control solution and the new modular TwinCAT Wind Framework. The TwinCAT Wind Framework features the latest software engineering and Big Data applications to extend current Industry 4.0 concepts to the wind energy industry. The modular software supports, for example, the direct provision of sensor data to the operatorâ™s database, and in general enables the easy adaption of the wind turbine operation management to future requirements.
Experienced operators can often tell if a machine is not working properly, on the basis that it does not â˜sound right.â™ The same principle can be applied â” using modern electronics â” to identify the exact cause of the problem. Sensitive accelerometers can detect and analyze the vibrations from industrial equipment, highlighting problems such as misalignment or bearing imbalance. The technique is known as vibration analysis. It can identify bearing failure in the very early stages, when there is a microscopic defect on the raceway, for example. The problem is that the identifying signal is usually drowned out in all the other noise emanating from the machine.
Elastic housing deformation by MESYS, plus new motors, actuators, gear drives and more.
The theme of this issue is integration. Mechanical components are being developed with embedded sensors. The components are talking to each other, sending information to the cloud and producing terabytes of big data to help manufacturers better understand their processes, predict problems and control costs.
Dust, lubricants, extreme weather. No matter what environment your sensors operate in, there are bound to be elements you have to protect them from. Here's how Heidenhain designs their encoders to specifically meet those challenges.
Quite often, the collection of precise data in drive technology applications can be problematic. Data monitoring in a rotating drivetrain is difficult because a direct networking cable connection is often not an available option. Nothing sends shivers down the spine of for example, a production line manager or a system integrator like uncertainty. That's why achieving precise measurement of things like torque and other parameters in machinery applications is, while daunting, a dearly desired goal, especially if those measurements are only available at the drive and motor.
Change can be daunting, nerve-wracking or even downright scary. But when we're faced with change in our lives, it's not the change itself we fear. It's the unknown elements that come with it. "You don't know what you don't know," a wise man once told me.
The complete Industry News section from the March 2019 issue of Power Transmission Engineering.
Heavy industry. The phrase conjures images of mines and steel mills, of huge caverns underground, of cavern-like factories, of oldline companies operating heavy-duty machines for hightorque work. That's the image of heavy industry. Today, though, there's also another image. It's of an operator walking a steel mill's floor, looking at his smartphone or his tablet.
Autonomous vehicles (AVs), in particular, are set to utilize sensors for a multiple array of new technologies. In fact, lidar sensors may be the key to unlocking the potential of driverless cars in the future.
Norkol Converting Corporation is one of the nationâ™s leading independently owned converters and distributors of commercial printing papers. The company has full production capabilities and state-of-the-art machinery for winding, trimming and sheeting. The company utilizes traditional slitter re-wind equipment that unwinds, slits and then re-winds paper to new dimensions. These conventional re-winders, while typically producing new widths of paper with clean cuts, work at an inefficient, slow pace.
New generation sensors are improving our quality of life.
When comparing bearing suppliers, engineers are often left with few options other than to compare dynamic load ratings and corresponding life calculations. Of course, we can look at steel and manufacturing quality; but if we are comparing sources of similar quality, those items may not provide a large contrast. It often surprises people to learn that bearing capacities are calculated values, not tested values. Lately, however, a trend is emerging for bearing suppliers to increase their ratings for higher performance bearings that have premium features such as higher quality steel and specilaized heat treatment. Bearing companies are under intense competitive pressure to make every feature add to the dynamic capacity of their bearings because it is very well understood that an increase in capacity adds to the bottom line.
Power Transmission Engineering is collaborating with the Bearing Specialists Association (BSA) on a special section within the magazine. Bearing Briefs will present updated reports on bearing topics for each issue in 2016. Complimentary access to all BSA Bearing and Industry Briefs is available on the BSA website at www.bsahome.org/tools.
Varying installation requirements for worm gears, as, for example, when used in modular gear systems, can necessitate grease lubrication - especially when adequate sealing for oil lubrication would be too complex. Such worm gears are being increasingly used in outside applications such as solar power plants and slew drives. While knowledge about the operating conditions is often appropriate, the basic understanding for load capacity and efficiency under grease lubrication is quite poor. Investigations done at FZG and sponsored by FVA/AiF are shown here to give an impression of the basic factors of load capacity and efficiency. The results of the investigation indicate a satisfying quality of calculations on heat, load capacity and efficiency based on characteristic parameters of the base oil with only slight modifications to the methodology known from DIN 3996 or ISO TR 14521.
Beginning with a brief summary and update of the latest advances in the calculation methods for worm gears, the author then presents the detailed approach to worm gear geometry found in the revised ISO TR 10828. With that information, and by presenting examples, these new methods are explained, as are their possibilities for addressing the geometrical particularities of worm gears and their impact upon the behavior and load capacity of a gearset under working conditions based on ISO TR 14521 â” Methods B and C. The author also highlights the new possibilities offered on that basis for the further evolution of load capacity calculation of a worm gearset based on load and contact pressure distribution.
Even when the critical components of industrial power transmission gear drive systems are properly designed, specified and manufactured consistent with application requirements, performance problems can develop over time and failure may follow.
Many of us have been there; the bearings had the correct preload. You know it, you were there, and you personally saw the measurements. Now, the testing is done and the preload is gone. Not a little gone, not sort of gone - gone, gone. Finger pointing ensues. Suppliers are dragged in by their wrinkly Polo collars. You know the drill. Losing preload in a tapered roller bearing (TRB) system over the life of your application can be a troublesome problem, particularly for gear sets that are prone to noise or severe applications that rely on a very rigid and stable system.
In case you missed them, following are three recent blog postings by our popular PTE bearings blogger - Norm Parker. We also felt that, should you not be a blog follower, this would be a good way to introduce you to Norm's bearings wisdom. Parker is currently the global senior specialist/roller bearings at Fiat Chrysler Automobiles (FCA).
Standardized calculation methods such as ISO 6336 and DIN 3990 already exist to determine the load distributions on gears inside a planetary gearbox, but by their very universal nature, these methods offer varying results depending on the gearbox design. Double helical gears, in particular, can benefit from more specific, complex algorithms to reach a maximum level of efficiency. Double helical gears interact with the rest of the gearbox differently than helical or spur gears, and thus benefit from different analytical models outside the standardized methods. The present research project describes the algorithm to determine the load distribution of planetary gearboxes with double helical gears.
In keeping with a national push to bring greater energy efficiency to wastewater treatment plants, a Pennsylvania facility used data loggers to analyze motor utilization, a first step toward cutting energy costs and meeting environmental rules.
This paper provides an overview of the more common position sensor options and references actual case studies to illustrate the diverse solutions available and the reasons behind some of the decisions. Three cases are used to illustrate the needs of different applications leading to the choice of a particular type of position sensor. The cases reviewed include a gantry crane, wind turbine and aerial cable car.
Now more than ever, manufacturing companies are examining what steps need to be taken to ensure improvements to machine reliability by predicting system failures and minimizing downtime.
Bearings with integrated sensors are used in a wide variety of applications, but many potential industrial uses are not yet implemented.
As the old adage goes, "There is more than one way to skin a cat." In the early stages of any project, system designers are faced with choices; whether they are designing a new application or retrofitting an old one, they need to determine what is the most efficient, economical and practical way of completing the task at hand. Though there are usually at least two viable means to accomplish the task, the first step is always to review and weigh the merits of each option.
The load carrying capacity of gear transmissions depends strongly on design, material and operation conditions. Modern analysis methods, e.g. finite element analysis (FEA), consider the above parameters with more or less sufficient accuracy. Yet it remains an ongoing challenge to account for backlash and manufacturing errors, despite a definite need to do so.
This paper is intended to enlarge the application range of radial cylindrical roller bearings by means of a more precise determination of thrust load capacity and more cost-effective design.