Bevel Gear Drives

Articles About Bevel Gear Drives


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1 The Applications of Bevel Gears (December 2014)

EDITORS’ NOTE: “The Applications of Bevel Gears” is the excerpted third chapter of Dr. Hermann Stadtfeld’s latest book — Gleason Bevel Gear Technology (The Gleason Works, Rochester, New York, USA; All rights reserved. 2014; ISBN 978-0-615-96492-8.), which appears here unabridged through the kind graces of Dr. Stadtfeld and Gleason Corp. Future installments will appear exclusively in Power Transmission Engineering and Gear Technology magazine over the next 12 to 18 months.

2 Two-stage Helical Bevel Gearing (February 2016)

Gearing is an essential component in conveyors. The material handling industry appears divided between those who favor high-end three-stage helical bevel gearboxes and those who rely on less expensive worm gearing. But there’s an often over-looked alternative, the two-stage helical bevel gearbox.

3 Product News (June 2016)

Latest news on products.

4 Gear Design Effects on Performance of High-Speed Helical Geartrains as Used in Aerospace Drive Systems (March 2016)

The performance of high-speed helical geartrains is of particular importance for tiltrotor aircraft drive systems. These drive systems are used to provide speed reduction/torque multiplication from the gas turbine output shaft and provide the necessary offset between these parallel shafts in the aircraft. Four different design configurations have been tested in the NASA Glenn Research Center, High-Speed Helical Geartrain Test Facility. The design configurations included the current aircraft design, current design with isotropic superfinished gear surfaces, double-helical design (inward and outward pumping), increased pitch (finer teeth), and an increased helix angle. All designs were tested at multiple input shaft speeds (up to 15,000 rpm) and applied power (up to 5,000 hp). Also two lubrication, system-related, variables were tested: oil inlet temperature (160–250° F) and lubricating jet pressure (60–80 psig). Experimental data recorded from these tests included power loss of the helical system under study, the temperature increase of the lubricant from inlet to outlet of the drive system and fling-off temperatures (radially and axially). Also, all gear systems were tested with and without shrouds around the gears.

5 Effect of Assembly Errors in Back-to-Back Gear Efficiency Testing (December 2015)

As gear efficiency is improved in small steps, it is important to be able to distinguish actual improvements from scatter that can occur while testing. An FZG back-to-back gear test rig was used to investigate how the assembly and re-assembly of the same test setup affects the measurements. A spread in torque loss between one assembly and another of the same test setup were observed. Rig conditions also affected the spread in input torque. With knowledge of how the spread in torque loss varies due to assembly, test results could be distinguished between changes due to assembly and actual differences between tests.

6 Product News (February 2016)

Latest information about upcoming products.

7 High Gear Ratio Epicyclic Drives (June 2016)

Referencing a June 2014 Article, “High Gear Ratio Epicyclic Drives Analysis,” by Dr. Alex Kapelevich: I have designed a small compound epicyclic gearbox with common planets. Sun = 10 teeth Planet = 14 teeth Ring Gear stationary = 38 teeth Ring gear output = 41 teeth profile shifted onto a 38 tooth pitch diameter. Carriers are simply cages for the planet alignment and location. According to your article, and according to my calculations and the prototype I have built, my inputto- output ratio is a reduction of 65.6:1. I am using a ~ VG1 viscosity grease and Nylatron materials for the gears and carriers.

8 An Open-And-Shut Case: Greases for Gear Applications (September 2016)

For the lubrication of open gear drives used in different industrial applications such as cement and coal mills, rotary furnaces, or where the sealing conditions are difficult, semi-fluid greases are often used in preference to fluid oils. For girth gear applications the greases are used with a splash or spray lubrication system. The selection of such greases influences pitting lifetime and the load-carrying capacity of the gears, as well as wear behavior

9 How to Prevent Pulley Slippage (February 2017)

I'm not able to get a good connection between the pulley and shaft in my drive assembly. Could you explain the various ways of connecting a pulley to a shaft to prevent the pulley from slipping?

10 Better Energy-Efficient Flow Rate Regulation (December 2016)

Implementing a power-on-demand concept based on variable speed drives allows for energy saving in any application that involves pumps or hydraulic systems. And when used in combination with an intelligent wiring and communication system, relevant machine data can also be easily recorded - the basis for comprehensive power management.

11 Timing Belts and Pulleys - Operations (December 2016)

Synchronous drives are especially well-suited for low-speed, high-torque applications. Their positive driving nature prevents potential slippage associated with V-belt drives, and even allows significantly greater torque carrying capability. Small pitch synchronous drives operating at speeds of 50 ft/min (0.25 m/s) or less are considered to be low-speed. Care should be taken in the drive selection process as stall and peak torques can sometimes be very high. While intermittent peak torques can often be carried by synchronous drives without special considerations, high cyclic peak torque loading should be carefully reviewed.

12 Chains and Belts Play to Their Strengths (December 2015)

As with just about everything else in the manufacturing world — and all which that universe entails — it depends. After all, that’s why the art of manufacturing is a process — not a one-system-fits-all discipline. Yes, once that process has been properly designed and correctly implemented for a given manufacturing production need, it may well run like the astest, smoothest cookie-cutter-type operation ever devised.

13 Pushing the Envelope(s) (September 2015)

With advances in modern technology reducing demand for envelopes, manufacturers are finding it increasingly hard to justify investment.

14 Product News (June 2015)

News about latest Products in the Industry

15 How to Get the Most Realistic Efficiency Calculation for Gearboxes (April 2015)

In recent years the estimation of gearbox power loss is attracting more interest — especially in the wind turbine and automotive gearbox industry — but also in industrial gearboxes where heat dissipation is a consideration as well. As new transmissions concepts are being researched to meet both ecological and commercial demands, a quick and reliable estimation of overall efficiency becomes inevitable in designing the optimal gearbox.

16 Variable Speed Pump Drives For Industrial Machinery - System Considerations (February 2015)

The changing landscape of hydraulic drives is leading many fluid power specialists to quickly adapt to using variable speed pump drives. Optimum utilization of these drives requires, in many cases, additional system design considerations.

17 Calculation of the Efficiency of Worm Gear Drives (June 2015)

This paper presents a physically grounded calculation method to determine the efficiency of worm gear drives. This computation is based on the Institute of Machine Elements, Gears, and Transmissions (MEGT) tribological simulation, which can determine the local tooth friction coefficients (Ref. 1). With this knowledge other power losses such as the bearings, oil churnings and seals power losses can also be calculated.

18 Theoretical and Experimental Study of the Frictional Losses of Radial Shaft Seals for Industrial Gearbox (June 2015)

The improvement of the energy efficiency of industrial gear motors and gearboxes is a common problem for many gear unit manufacturers and end-users. As is typical of other mechanical components, the radial lip seals used in such units generate friction and heat, thus contributing to energy losses of mechanical systems. There exist today simulation tools that are already helping improve the efficiency of mechanical systems — but accurate models for seal frictional losses need to be developed. In this paper SKF presents an engineering model for radial lip seal friction based on a physical approach.

19 Lightweight, Highly Efficient Drive System (February 2017)

This paper presents a joint project conducted by Ashwoods Electric Motors and Oerlikon Fairfield that uses planetary drives with an integrated electric motor. Current solutions used in production of off-highway vehicles rely upon large, heavy and inefficient brushed DC or induction motors, coupled to a planetary gearbox. This presents a number of challenges to the vehicle designers such as: limited vehicle range, limited space around the motor/drivetrain, and motor durability. The proposed integrated system utilizes an Oerlikon Fairfield Torque Hub, widely used in off-highway vehicles, and the Ashwoods first-to-market, interior permanent magnet motor. How these products are integrated, i.e. incorporating a brake solution, represents a market-changing product. Using interior permanent magnet (IPM) technology in the motor design means the motor can be up to 70% lighter, 70% smaller and 20% more efficient than traditional motors used in off-highway traction applications.

20 A New Geometrically Adaptive Approach for Tooth Contact Analysis of Gear Drives (August 2015)

Tooth contact analysis (TCA) is an important tool directed to the determination of contact patterns, contact paths, and transmission errors in gear drives. In this work, a new general approach that is applicable to any kind of gear geometry is proposed.

21 When it Comes to Mining, Bigger is Best (June 2015)

One of the key challenges in the mining industry today is maintaining throughput in the face of ore grade quality that has declined by 40 percent in the last decade.

22 Is Splash Lubrication Compatible with Efficient Gear Units for High-Speed Applications (October 2015)

A thermo-mechanical model of a splash lubricated one-stage gear unit is presented. This system corresponds to a first step towards the design of a hybrid vehicle gearbox that can operate up to 40,000 rpm on its primary shaft. The numerical model is based on the thermal network method and takes into account power losses due to teeth friction, rolling-elements bearings and oil churning. Some calculations underline that oil churning causes a high amount of power loss. A simple method to reduce this source of power losses is presented, and its influence on the gear unit efficiency and its thermal capacity is computed.

23 Determination of Load Distributions on Double Helical-Geared Planetary Gearboxes (June 2017)

Standardized calculation methods such as ISO 6336 and DIN 3990 already exist to determine the load distributions on gears inside a planetary gearbox, but by their very universal nature, these methods offer varying results depending on the gearbox design. Double helical gears, in particular, can benefit from more specific, complex algorithms to reach a maximum level of efficiency. Double helical gears interact with the rest of the gearbox differently than helical or spur gears, and thus benefit from different analytical models outside the standardized methods. The present research project describes the algorithm to determine the load distribution of planetary gearboxes with double helical gears.

24 Custom Machine and Tool Bolsters Accuracy and Efficiency for Vande Berg Scales (June 2018)

If you can find that magic bullet that will reduce the machining process, you can achieve meaningful efficiency gains. It is imperative that check-weighers or in-motion weighing systems remain both accurate and efficient while attaining a consistently smooth operation because they dynamically weigh products as they move across the belt.

25 Pushing Forward with Belts and Chains (June 2018)

The technology continues to evolve in chain- and belt-driven systems

26 A New Standardizable Calculation Method to Predict the Efficiency of Worm Gear Drives (March 2018)

In this work a physically based method for the tribological investigation of worm gears is presented.

27 Product News (September 2018)

The complete Product News section from the September 2018 issue of Power Transmission Engineering.

28 Stable and Streamlined (September 2018)

Gear drives focus on longevity, quality and customization.

29 Monitoring the Health of Plant Machinery (September 2018)

Health monitoring or condition monitoring has been used for many years on machines and in plants where the cost of an outage is high. It allows failures to be anticipated and maintenance or repairs to be scheduled for the least loss of production, as well as avoiding unnecessary periodic maintenance.

30 Gearbox Innovation Evolves in Step with Expanding Servo Market (September 2018)

Approximately one quarter of all servo motors around the world require some type of gear reduction in their applications. From large satellite dishes to precision medical devices, gearboxes boost torque and reduce speed for servos in order for them to be sized more efficiently. While gearbox fundamentals haven't changed much over the past 20 years, their effectiveness has improved significantly, driven mostly by the need to accommodate advancements in servo technology.

31 Engineering Showcase - Gears and Gear Drives (September 2018)

Machinists Inc. is integrating the machinery, equipment and know-how of The Gear Works-Seattle Inc.

32 Baldor Motor Basics Part 11 (March 2018)

Explosion-Proof Motors in Division 2 Areas and DC Drive Fundamentals

33 Mechanical Motion in Tight Spaces (March 2018)

Framo Morat and Dunkermotoren Produce Drive Systems for Automatic Guided Vehicles.

34 Gear Expo 2017 Booth Previews (September 2017)

Highlights from some of the gear, gear drive, power transmission component, software, materials and related exhibitors at Gear Expo 2017.

35 Gear Expo is for Gear Buyers (September 2017)

Most of you who read this magazine have a close relationship with gears and gear drives. According to our surveys, 75% of you recommend, specify or buy them. It's a shame, then, that the majority of you will miss Gear Expo (Oct. 24-26 in Columbus, OH) this year.

36 The Automated Parking Garage (September 2014)

ContiTech and Wöhr Team up for Unique Residential Solution.

37 Fluid Couplings vs VFDs for High Inertia Rotating Driven Loads (September 2017)

As the old adage goes, "There is more than one way to skin a cat." In the early stages of any project, system designers are faced with choices; whether they are designing a new application or retrofitting an old one, they need to determine what is the most efficient, economical and practical way of completing the task at hand. Though there are usually at least two viable means to accomplish the task, the first step is always to review and weigh the merits of each option.

38 Eats, Drinks and Treats (September 2017)

Process Expo and Pack Expo Highlight the Latest Technology for Food & Beverage Applications.

39 The Development of Worm Drives (February 2018)

A worm drive is a geared power transmission device in which a worm meshes with a worm gear to transmit power between two non-intersecting shafts that are oriented at a right angle. The worm drive has been an active and challenging topic of technological study since Leonardo da Vinci (1452-1519).

40 Product News (February 2018)

The latest mechanical power transmission products from Nord Drivesystems, Gearing Solutions, Ogura Industrial, Stafford Manufacturing, Rexnord, Portescap, Steinmeyer, Intellidrives, J.W. Winco and Zero-Max.

41 Familiar Goals, New Solutions (October 2017)

Gearmotor manufacturers find new ways to push the envelope. (With Sidebar on new alternative to planetary gearboxes)

42 Baldor Basics: Understanding Torque (April 2017)

In the process of applying industrial drive products, we occasionally are misled into believing that we are applying horsepower. The real driving force is not horsepower - it is torque. This paper is developed to impart a deeper understanding of torque, its relationship to horsepower, and the types of loads we most frequently encounter.

43 The Workhorse of Industry: The Induction Motor (December 2013)

A brief overview of the induction motor, including the basics of construction, performance and variable speed drives.

44 Total System Efficiency (February 2010)

Much of the industrial energy being consumed by systems is wasted through inefficiency. For this article, a system will be defined as the following components working together: electrical input power, variable frequency drives, induction motors, gearboxes and transmission elements (chains, belts, etc.).

45 Soft Drink Solutions (December 2009)

Servo system from Bosch-Rexroth helps create more efficient beverage palletizer.

46 Honing a Competitive Advantage (December 2009)

Sunnen grows product portfolio with motion control solution from Siemens.

47 Analyzing Synchronous Belt Failure (October 2009)

If you’re replacing your belts more than once per year, it’s time to analyze your drive. From belt crimping damage to high belt installation tension to sprocket misalignment and adverse environmental conditions, this guide walks you through how to identify the reasons behind premature failure and makes recommendations on corrective and preventive measures.

48 A Present State and Future Vision of Motor Drive Technology (December 2010)

One of the driving forces behind the industrial revolution was the invention—more than a century ago—of the electric motor. Its widespread use for all kinds of mechanical motion has made life simpler and has ultimately aided the advancement of humankind. And the advent of the inverter that facilitated speed and torque control of AC motors has propelled the use of electric motors to new realms that were inconceivable just a mere 30 years ago. Advances in power semiconductors—along with digital controls—have enabled realization of motor drives that are robust and can control position and speed to a high degree of precision. The use of AC motor drives has also resulted in energy savings and improved system efficiency. This paper reviews the development and application of inverter technology to AC motor drives and presents a vision for motor drive technology.

49 Product Focus: Gears and Gear Drives (February 2011)

In this special news section, the editors of Power Transmission Engineering have gathered the latest product news and information from the gears and gear drives sector.

50 Soft Starters vs. Variable Speed - Or Both (June 2011)

Given that many different hydraulic systems recommend the use of either frequency converters or cyclic control (soft starter technologies), the question must be asked - Which one of these solutions is the most cost-effective in reducing energy consumption and providing the most satisfactory payback time?

51 Drive-Based Integrated Safety (February 2011)

While safety functions have been integrated into drives packages for some years now, the current trends are very exciting, from many angles. Today, a full complement of safety functions can be implemented at the front-end of a system design on all types of production machines, including printing, packaging, converting, materials handling and other equipment used throughout American industry.

52 Airport Baggage Handling: Queue Conveyor Design from a Gearmotor Perspective (February 2011)

The primary driver of an airport baggage handling queue conveyor must be able to operate under increasingly demanding operating conditions, including frequent starting and stopping. The selection of the primary driver of the queue conveyor is dependent on multiple criteria, including dimensional requirements and durability characteristics.

53 Product News (June 2009)

The complete product news section from the June 2009 issue of Power Transmission Engineering.

54 Historic Danish Theatre Gets a Facelift (April 2009)

The Royal Danish Theatre has occupied the heart of Copenhagen for centuries and recently upgraded to a new control system featuring Sprint Electric DC drives to extend the lives of the existing motors, keeping replacement costs down. The Swedish stage design and technology company Visual Act retained most of the original motors and mechanics while providing a much-needed facelift to the stage.

55 Testing of Alternative Spiral Bevel and Hypoid Gear Theory (August 2014)

Following is a presentation of a gear design based upon a theoretically perfect gear technology, for which an overview is offered for consideration. What follows is a report on the design's testing and subsequent manufacture of a hypoid gear pair for a 1999 Ford Mustang.

56 Net-Forged Bevel and Transmission Gears (August 2014)

What are the applications for net-forged gears. Are they used outside automotive differentials?

57 How to Design a Spur-Crown Gear Set (October 2013)

When designing a spur-crown pair, is there a formula, guideline or design guide for adapting the spur teeth for the radial angle of the teeth in the crown?

58 Mathematical Modeling for the Design of Spiroid, Helical, Spiral Bevel and Worm Gears (April 2015)

Spiroid and worm gears have superior advantages for hightorque and miniaturization applications. And for this reason they are particularly preferred in aerospace, robotic and medical applications. They are typically manufactured by hobbing technology, a process with a typical overall lead time of 4 to 14 weeks.

59 Homogeneous Geometry Calculation of Arbitrary Tooth Shapes: Mathematical Approach and Practical Applications (February 2016)

This paper provides a mathematical framework and its implementation for calculating the tooth geometry of arbitrary gear types, based on the basic law of gear kinematics. The rack or gear geometry can be generated in two different ways: by calculating the conjugate geometry and the line of contact of a gear to the given geometric shape of a known geometry (e.g., a cutting hob), or by prescribing the surface of action of two gears in contact and calculating the correspondent flank shapes.

60 Mold Machining Center Maintains Accuracy (June 2008)

Entrust enlists Advanced Machine & Engineering for 7-axis, 2-spindle performance.

61 Industry News (February 2008)

The complete Industry News section from the February 2008 issue of Power Transmission Engineering

62 Six Keys to Sustainable Manufacturing (February 2009)

The federal government estimates that manufacturing uses about one third of the energy consumed in the U.S., so manufacturing companies can play an important role in building a sustainable future.

63 Motoring Ahead (August 2011)

Synchronous motors controlled by variable speed drives are bringing higher efficiencies to industrial applications.

64 Gear Drive Selection Process for the Parcel Handling Industry (August 2011)

This article is designed to help describe the selection process of a reducer to be used in the parcel handling industry. It will go over the different applications for which gearboxes are used throughout parcel handling facilities such as UPS, FedEx and DHL.

65 Considering Energy-Efficient Motors: Don't Forget the Gearbox (February 2013)

The mechanical components of your drive system play a major role in overall system efficiency. Don't cut corners.

66 Traversing Steep Slopes (February 2013)

Hydrostatic drive concept gives LinsiTrak flexibility and versatility.

67 Gears and Gear Drives Product Focus (February 2013)

Our product focus includes the latest technology in gears and gear drives from the leading manufacturers.

68 Industry News (August 2013)

The complete Industry News section from the August 2013 issue of Power Transmission Engineering.

69 Musical Gearboxes (October 2013)

Dave Soma, the mechanical supervisor at Leland Olds Station, a coal-fired power plant near Stanton, North Dakota, says he and his maintenance team care deeply about keeping the plant running and providing people electricity, especially in the dead of winter.

70 Gears for Industry, Gears for Defense, Gears for Almost Anything at Gear Expo 2011 (October 2011)

What would Gear Expo be without gear manufacturers? While it is useful and indeed necessary to keep abreast of the new machinery out there that will be front-and-center at the show, it is of equal import to check out the finished product - GEARS.

71 Product News (December 2013)

The complete Product News section from the December 2013 issue of Power Transmission Engineering.

72 Drive and Motor Basics (October 2013)

A discussion of the basics in DC drives, DC motors, AC drives, AC motors and synchronous motors.

73 The Fundamentals of Specifying and Selecting Gear Drives (December 2012)

Gear drives deliver power to industrial equipment such as bulk material conveyors, mixers, pumps and paper mills. The reliability that translates into greater uptime and profitability begins by specifying and selecting the proper drives for these critical applications.

74 When a Good Gear Drive System Goes Bad (October 2012)

Even when the critical components of industrial power transmission gear drive systems are properly designed, specified and manufactured consistent with application requirements, performance problems can develop over time and failure may follow.

75 Compact Loaders for Compact Spaces (February 2012)

Compact loaders are employed where large machines have no access or are over dimensioned. New hydrostatic drives from ZF meet the demanding needs of this market.

76 Electric Automation Trends Discovered at SPS-IPC Drives 2011 (December 2011)

SPS-IPC Drives 2011, which took place in Nuremburg, Germany in November, covered all components down to complete systems and integrated solutions in the electric automation industry.

77 Product News (December 2011)

The complete Product News section from the December 2011 issue of Power Transmission Engineering.

78 University Improves Sustainability of HVAC Motors in Platinum LEED Building (April 2012)

A new preventive maintenance program at a leading New England Ivy League university demonstrates how the push for more sustainable "green" building management has led to a growing awareness of a chronic, widespread problem with HVAC motors—electrical bearing damage and failure.

79 Product News (June 2012)

The complete Product News section from the June 2012 issue of Power Transmission Engineering.

80 Getting Creative (October 2012)

Beverage industry conveyor pours on advantages in distribution center. Case study describes the new conveying systems at Motion Industries Canada.

81 Bearing Protection Needed if Inverter-Duty Motors Are to Live up to their Name (August 2012)

All major manufacturers of 3-phase AC induction motors offer "inverter-duty" or "inverter-ready” models, but while these motors have inverter-rated insulation to protect the windings, the bearings--their most vulnerable parts--are too often ignored.

82 Nervy Enterprise and Edgy Engineering: A Cant-Miss Mix (June 2012)

Fairchild International, a U.S.-based manufacturer of underground mining equipment, has produced battery-powered DC scoops since the early 1980s. With 17 different models available, Fairchild offers a size to fit any coal mining operation, making it the leader in the industry.

83 How to Spec a Mill Gear (February 2014)

This paper outlines the design considerations that go into construction of a drive system in order to explain the importance of specific data, why it is required, and where design freedom is necessary. Apart from loads and speeds, interface dimensions and site specific conditions are also needed. Deciding up front which gear rating practice to select can affect the torque capacity of the drive train by ~15%.